Quick answer
Flatbed Die Cutting Machine — AP-1060 High-Precision Series is a Post-Press Equipment product manufactured and exported by All-in Pack (Wenzhou, China), used for Wine & spirits folding cartons, Pharmaceutical blister packaging sleeves board, Luxury cosmetic rigid box development. Core specification: Gripper Margin 9 mm - 17 mm, Machine Weight 22,000 kg. It ships FOB Shanghai with MOQ from one roll, 5–14 day lead times on stock items, free A4 samples and Pantone colour matching on request.
Flatbed Die Cutting Machine — AP-1060 High-Precision Series
High-speed flatbed die cutting machine for folding cartons and corrugated board, featuring 300-ton pressure, ±0.1mm accuracy, and integrated stripping for peak efficiency.
Key Features
- High-speed feeder with 4 lifting and 4 forwarding suckers for reliable sheet transport.
- Precision worm gear and toggle system ensures maximum cutting pressure of 300 metric tons.
- Centerline system for rapid job changeover and compatibility with existing die-cutting tools.
- Triple-action stripping station for efficient removal of waste and internal scrap segments.
- Siemens PLC control system with HMI touchscreen for real-time diagnostics and monitoring.
- Inverter-controlled main motor minimizes energy consumption while stabilizing torque delivery.
- Pneumatic locking system for the die chase and cutting plate ensures operator safety.
Overview
What is a flatbed die cutting machine?
A flatbed die cutting machine is an industrial finishing system used to punch out shapes, creases, and perforations from paper, board, and corrugated substrates using a flat die-form. By applying vertical pressure between a stationary base and a reciprocating die, it ensures dimensional accuracy and clean edges across long production runs.
Overview of Industrial Die-Cutting Technology
In the modern print-to-pack workflow, the flatbed die cutting machine remains the gold standard for folding carton and corrugated box production. Unlike rotary systems, the flatbed process utilizes a cost-effective wooden die-board fitted with steel rules. This allows for superior precision and the ability to handle thicker materials—up to 2000g/m² solid board or 4mm corrugated fluting—without the risk of substrate cracking or registration drift.
The All-in Pack AP-series represents the pinnacle of post-press engineering, integrating high-speed feeders with sophisticated stripping units. For converters looking to upgrade their throughput, choosing the right industrial machinery is critical to maintaining margins in a competitive packaging market. Our machines are engineered to interface seamlessly with existing prepress workflows, utilizing standard CAD-designed tooling to minimize downtime.
How the Mechanical System Works
The operation begins at the high-capacity pile feeder, where a vacuum-head system separates sheets and moves them onto the registration table. Lateral and front lays align the sheet to within ±0.1mm before the gripper bar transfers it to the cutting station. Here, a massive toggle-joint mechanism converts rotational motor power into vertical force, pressing the substrate against the die-form. This mechanical advantage allows for a stamping pressure of 300 tons, essential for dense materials or complex nested layouts.
Following the cutting cycle, the sheet moves to the stripping station. This unit uses male and female pins to "punch out" waste windows and trim, ensuring that only the finished blanks reach the delivery pile. This automation eliminates the need for manual hammering or offline blanking, significantly reducing labor costs and shortening the time-to-market for custom packaging orders.
Key Advantages for Converters
- Substrate Versatility: Handles everything from 80g/m² paper to heavy 4mm flute corrugated board.
- Precision Engineering: Specialized cams and worm gears ensure a smooth motion curve, lengthening the life of the steel rules.
- Rapid Makeready: The centerline system and pneumatic chase locking allow operators to switch between jobs in under 20 minutes.
- Safety Compliance: Equipped with dual-circuit safety interlocks and light curtains to meet international CE standards.
Why Choose All-in Pack for Your Finishing Hall?
As a leading manufacturer and integrator, All-in Pack does more than supply hardware. we provide a complete ecosystem. Our flatbed die cutting machine line is supported by a global technical team capable of remote diagnostics and rapid spare parts dispatch. We understand that in the packaging industry, five minutes of downtime is five minutes of lost profit. Our machines are built with oversized frames and hardened steel components to ensure 24/7 durability in high-volume environments.
Whether you are producing pharmaceutical folding cartons or luxury rigid boxes, our equipment provides the stability needed for high-value embellishments. For a detailed technical consultation or to see a live demonstration of our stripping and blanking capabilities, please request a quote today.
Technical Specifications
| Gripper Margin | 9 mm - 17 mm |
| Machine Weight | 22,000 kg |
| Max Sheet Size | 1060 mm x 760 mm |
| Min Sheet Size | 400 mm x 350 mm |
| Cutting Accuracy | ±0.1 mm |
| Cutting Pressure | 300 tons |
| Max Cutting Speed | 7,500 sheets/hour |
| Power Requirement | 3-phase, 400V, 50Hz |
| Substrate Thickness (Corrugated) | Up to 4 mm |
| Substrate Thickness (Solid Board) | 90 gsm - 2000 gsm |